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Equipping engineers. Empowering organizations.

A transformative training program for your mineral processing engineers.

The Metcelerate Program is designed to help mining companies bridge the gap between academic knowledge and operational expertise. It can be a big gap. Mineral processing engineers typically graduate from university with an academic grounding but too few of the practical skills they will need in their roles. This begs the question… how do they learn the rest?

Metcelerate provides mining organizations with an accelerated training experience that can be directly applied to on-site scenarios. 

The skills your metallurgists need to succeed. 

Over the course of a comprehensive 20-month curriculum, participants in the Metcelerate Program will learn the technical and practical skills they need to excel in their role and generate additional value for your organization. Developed specifically around key performance drivers for mineral processing engineers, the Metcelerate Program delivers accelerated expertise in metallurgical process monitoring, analysis, and optimization. 

A proven approach to upskilling engineers. 

To meet 21st century workplace requirements, Metcelerate courses have been designed with input from mining organizations and developed in close collaboration with world-leading subject matter experts and experienced learning designers. Here's what that looks like: 

  • A comprehensive curriculum spanning the entire mineral processing flowsheet. 
  • Self-paced learning that fits around working schedules. 
  • Innovative online delivery with in-plant case studies and tailored assignments. 
  • Support from world-class instructors and real-time peer-to-peer interaction. 
  • Weekly Zoom tutorials that allow participants to interact with course leaders and peers. 
  • A valuable professional development qualification that's recognized worldwide. 

The result is a one-of-a-kind program that is centered around the operational realities your organization faces, sharply focused on practical skills like process management, process improvement, and problem-solving. 

Everything a metallurgist needs to know.

The Metcelerate Program covers all the essential metallurgist functions in eight core courses. The total duration of the program is approximately 20 months.

Metcelerate

Structured program of applied online training

Each of the eight courses in the Metcelerate Program has been carefully designed to deliver the knowledge and skills an engineer needs to maximize their workplace contribution and impact.

Here's what you can expect: 

Mineral Processing in the Mining Value Chain

This course serves as the foundation of the Metcelerate Program by examining the full mining value chain and highlighting how individual roles contribute to overall business performance. Participants will analyze company production and sustainability reports to understand how operational decisions influence profitability, environmental outcomes, and long-term value. The objective is to help participants recognize their potential to impact bottom-line performance, either positively or negatively.

Key learning outcomes include the ability to:

  • Identify key operational objectives based on information in company reports.
  • Develop a simple revenue model using operational data.
  • Understand the organization's safety, environmental, and social responsibility commitments.

Process Mineralogy

This course helps learners understand how the characteristics of ore minerals — including their composition, texture, and associations — fundamentally control the economic and environmental outcomes of mineral processing, and how both valuable and gangue minerals influence these results. Key concepts such as mineral properties, texture, liberation, and deposit type are reviewed, together with the main mineralogical characterization tools used in industry. The approach is practical and focused on operational decision-making.  

Key learning outcomes include the ability to:

  • Understand how mineralogical analysis can be used to manage and improve process performance.
  • Recognize the main mineral characterization techniques and when to apply them.
  • Use mineralogical information to diagnose processing issues and support technical decision-making.

Experimental Design and Statistics

This course introduces experimental design and statistical tools as a foundation for data analysis in mineral processing. It explains how to structure trials, interpret results, and reduce uncertainty in technical decision-making. Key concepts such as hypothesis testing, regression, and principles of experimental design are reviewed, with a practical focus on solving operational problems using plant and laboratory data.

Key learning outcomes include the ability to:

  • Understand how structured experimental design improves the quality of technical decisions.
  • Recognize and apply key statistical tools appropriate to mineral processing data.
  • Design, analyze, and evaluate trials using sound statistical criteria.

Comminution

This course covers the theoretical and practical foundations of comminution, integrating key principles of fragmentation, size reduction, and the operation of crushing and grinding circuits. It explores the relationship between energy input and particle size reduction, reviews the technical characteristics of conventional and emerging equipment, and introduces current approaches to monitoring, modelling, optimization, and process control. The course combines theory with applied analysis, with a strong emphasis on performance evaluation and continuous improvement of comminution operations.

Key learning outcomes include the ability to:

  • Understand the fundamental principles of breakage and size reduction in crushing and grinding.
  • Recognize the main technologies and circuit configurations used in comminution.
  • Apply analytical and modelling tools to evaluate and optimize comminution performance.

Flotation

This course covers the fundamental principles and leading practices in mineral flotation, examining the physical and chemical factors that influence flotation performance across the mineral surface, pulp, and froth phases. Tools and techniques for measuring and monitoring flotation circuits are introduced, together with the concept of reaction kinetics as a foundation for understanding flotation models and predicting circuit performance. These principles are linked to practical approaches for circuit diagnosis and optimization, supported by examples from representative industrial operations.

Key learning outcomes include the ability to:

  • Understand the physical and chemical principles of flotation and how they apply to equipment and circuit performance.
  • Recognize best practices for monitoring, controlling, and managing flotation operations.
  • Apply analytical and scientific approaches to diagnose performance and develop optimization strategies.

Physical Separation

This course provides a high-level overview of physical separation methods used in mineral processing, distinguishing between solid-liquid and solid-solid separation, and is delivered in two parts that may be taken separately. It introduces the underlying technical principles and illustrates their application, including their use to pre-concentrate ore, reject waste early, and recover high-value components such as coarse gold or magnetite. Processes include dewatering by thickening and filtration, gravity separation in aqueous or dense media, magnetic and electrical separation, and sensor-based sorting, together with the principles that guide their selection and performance.

Key learning outcomes include the ability to:

  • Understand the principles and common methods of solid-liquid separation, with a focus on thickening and filtration.
  • Recognize solid-solid separation techniques based on differences in particle properties, such as gravity, magnetic, electrical, and sensor-based sorting.
  • Explain the fundamental principles that govern the selection and performance of dewatering and physical separation methods.

Hydrometallurgy

This course introduces the fundamentals of hydrometallurgy within the context of mineral processing. It provides an overview of leaching chemistry, the key factors that influence reaction rates and metal recovery, and the main process configurations used in practice, together with a brief overview of downstream purification and recovery stages. The course is designed to build awareness and understanding of key concepts and issues rather than to develop advanced technical expertise, helping participants recognize when hydrometallurgical considerations are important in operational and decision-making contexts.

Key learning outcomes include the ability to:

  • Understand the fundamental principles of leaching and the factors that control its performance.
  • Recognize the main hydrometallurgical process configurations and technologies.
  • Explain the role of leaching within the overall metal recovery process and its impact on downstream stages.

Process Optimization Project

The capstone of the program is a process optimization project, where participants apply the knowledge and skills gained throughout the courses to a real workplace challenge. Working individually or in small groups, participants identify an operational issue at their plant and design a structured technical investigation to address it. This hands-on experience builds confidence, strengthens problem-solving capability, and delivers tangible value to their organization.

Key learning outcomes include the ability to:

  • Successfully complete a meaningful technical project that delivers measurable value to the organization.
  • Define clear project objectives and develop a structured execution plan.
  • Apply problem-solving and project management skills in a real operational environment.

Ready to take a deeper dive?

Full course descriptions are available to organizations on request.

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The Metcelerate learning experience


LMS access

All courses are accessed via a dashboard on our secure, stable learning management system.

Homepage

The home page for each module sets out the learning objectives and course structure.

On-demand courses

Course content is organized as online lecture packs that can be viewed at the learner’s convenience.

Assignments

Assignment questions are downloaded and completed assignments submitted via the course home page.

Tutorials

Weekly Zoom tutorials allow learners to interact with course leaders and peers. Sessions are live and recorded for later access.

Process Optimization Project

This final capstone course allows learners to test and refine their skills in a real-life, in-plant setting.

The Metcelerate Program 2026

Register now for our 2026 cohort. Programs start in April. Want to know about our English, French, or Spanish programs? Talk to us today!

Course Duration Start Date End Date
Orientation 1 week 07/04/26 12/04/26
1. Mineral Processing in the Mining Value Chain 3 weeks 13/04/26 03/05/26
Process Optimization Project – Module 1 * 1 week 11/05/26 17/05/26
2. Process Mineralogy 6 weeks 18/05/26 28/06/26
3. Experimental Design and Statistics 9 weeks 06/07/26 06/09/26
4. Comminution 12 weeks 14/09/26 06/12/26
Process Optimization Project – Module 2 2 weeks 07/12/26 20/12/26
5. Flotation 12 weeks 11/01/27 04/04/27
6. Physical Separation – Solid-Liquid 2 weeks 12/04/27 25/04/27
Physical Separation – Solid-Solid (elective) 4 weeks 26/04/27 23/05/27
7. Hydrometallurgy – Module 1 3 weeks 31/05/27 20/06/27
8. Process Optimization Project – Modules 3 & 4 27 weeks 21/06/27 26/12/27
Pyrometallurgy (elective) 9 weeks 
TBC '27
Hydrometallurgy – Module 2 (elective) 4 weeks
TBC '27


* Participants learn about project definition after the Mining Value Chain course.
They are encouraged to choose a process optimization project and start planning this early in the program. After the core online courses are complete, learners finalize their projects and write up their project report.

Ready to find out more?

Only Metcelerate delivers the in-plant skills development program that’s designed to support your engineers — and your business. Find out how it could benefit your organization.

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